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  • Exploring Structural Steel

Exploring Structural Steel

Posted on Aug 16, 2018

From the buildings we visit, to the homes we live in to the roads we travel, structural steel plate is a versatile construction material that offers structural strength and fabrication versatility without excessive weight. This article takes a deeper look at structural steel, its composition, characteristics, uses and more.

Structural Steel in Cities
"Alexandra Bridge" by tsaiproject is licensed under CC BY 2.0.

Exploring Structural Steel

From the buildings we visit, to the homes we live in to the roads we travel, structural steel is a versatile construction material that offers structural strength and fabrication versatility.

This article takes a deeper look at structural steel, its composition, characteristics, uses and more. For information on specific grades of structural steel, browse our high-strength low-alloy structural steel plate page.

What is Structural Steel?

Structural steel is a regulated category of steel that must meet industry standards for composition and dimensional tolerances. In the United States, ASTM International specifies and regulates steel grades. Similarly, Canada and Europe have their own regulating bodies and standards. While Leeco Steel does supply CSA G40.21 steel plate and EN standard steel plate, this article will focus on ASTM standards.

There are a variety of structural steel grades, the most popular being ASTM A36 and ASTM A572. These and other structural steel grades are primarily used to build frames of buildings and bridges. They are also used in the construction of:

  • Construction equipment
  • Freight cars
  • Machinery
  • Truck parts
  • Transmission towers
  • Crane booms
  • Truck frames

According to research published by the American Institute of Steel Construction, structural steel comprised 47% of all construction materials, making it highly likely that any building, bridge or structure you encounter owes some of its design to structural steel.

Producing & Testing Structural Steel

To fully understand how structural steel differs from non-structural steel, such as steel used on military tanks, ships or truck beds, we must first look at structural steel’s composition.

Steel can be produced from recycling old steel, or can be made from raw materials. The process of converting recycled steel into new steel involves melting down existing steel and refining it to fit certain specifications. Producing steel from raw materials is a much longer process.

Steel is an alloy comprised of iron and carbon, both of which are abundant, but rarely found in pure form. To produce steel from raw materials, iron is extracted from iron ore, which is rich in iron oxides. In the United States, the majority of iron ore is extracted from taconite, which is found in abundance in Minnesota. The extraction process grinds taconite into a sandy composition, and uses magnets to separate iron ore (in the form of magnetite) from other minerals and substances.

While iron is typically thought of as being hard and strong, raw iron ore is actually soft enough to cut with a knife and some muscle. It is the addition of carbon that gives iron-based alloys their strength.

The most common way of producing an iron-carbon alloy is by mixing coke, a carbon-rich form of coal, with iron ore and applying heat until the coke ignites. This intense heating causes coke to drop carbons and bond to oxygens from the iron oxides, leaving a mixture of iron and carbon. This process known as reduction.

After reduction, the material contains about 4% carbon. It then undergoes additional heating and cooling processes to reduce the amount of carbon, making the material harder and stronger. The material becomes steel once the carbon content falls below 2.1% of the material’s weight. To produce structural steel, carbon must be further reduced until its composition is only 0.05-0.25%.

Stack of finished steel plate

The end result is structural steel, which boasts a high strength-to-weight ratio, is 100% recyclable and economically priced. There are many grades of structural steel, all of which differ slightly in composition. These compositions play a major role in determining the material needed for any given project.

Alternatively, the steel can be further processed – through additional heating and cooling treatments and/or the addition of alloys such as chromium, molybdenum and titanium – to increase hardness. These processes impact overall brittleness, in most cases, making the resulting material not ideal for structural use.

Structural Steel Composition

Below is the composition of two popular grades of structural steel: ASTM A36 and ASTM 572. Other structural steel grades have similar compositions, but may also have additional alloys or have underwent further processing.

A36 0.25-0.29% 1.03% 0.04% 0.05% 0.28%
A572 0.18-0.23% 0.5-0.7% 0.035% max 0.04% max 0.150-0.3%
A514* 0.12-0.21% 0.85% Not specified Not specified 0.28%

*A514 also contains 0.48% chromium, 0.2% molybdenum, 0.02% titanium, 0.05% vanadium and 0.003% boron.

The primary difference in composition between structural and non-structural steel are the presence of additional alloys that increase hardness, but also increase brittleness. In some cases, the additional alloys still produce structural-grade steel, but in other cases, the steel produced is too brittle to be used in structural capacities.

Yield and Tensile Strength

Outside of chemical composition, yield and tensile strengths help determine the steel grade and overall application.

Yield strength is the maximum point of stress at which material will change shape permanently. For example, when jumping off a diving board, the board naturally bends to absorb your weight and energy, but once you leap from the board, the board will return to its original shape.

The board’s yield strength would be the point where it bends under weight and energy, and remains permanently bent even after the diver launches.

Yield is an important characteristic of structural steel, which must have some give to absorb weight. In bridges, for example, the yield strength is the maximum weight the bridge can withstand before undergoing permanent damage.

Tensile strength is the point at which bent material will break. In our diving board example, this is the weight and energy it would take to snap the board.

Below is a chart that shows the yield and tensile points of three types of common structural steel. These points are measured in pounds per square inch (“psi”) or kilopounds per square inch (“ksi”), as shown below. They are also sometimes referenced in megapascals.

GradeYield PointTensile Point
A36 36 ksi 58-80 ksi
A572 42-65 ksi* 0.5-0.7%
A514 100 ksi 110-130 ksi

*Yield is dependent on thickness, but 50 ksi is the most common grade

These two metrics are critical to engineers as they plan the material needed for a particular project.

Charpy Impact Test

Especially important in structures is their ability to absorb energy. Brittle materials can only absorb a low amount of energy before fracturing or failing. Structural steel combines strength with ductility, allowing it to absorb great amounts of energy before failing.

The Charpy impact test – named after Georges Charpy, who standardized impact testing – uses a heavy hammer pendulum to measure the amount of energy a type of steel can absorb. The test goes a step further and tests impacts at varying temperatures. This is important for steel-based structures that are outdoors in extreme temperatures.

Charpy tests are quite common for structural steel projects. A small sample of the steel – known as a coupon – is cut out of the master plate and taken to an independent lab for testing. The results tell engineers if the material is adequate for their project.

Go Forth and Build

Structural steel is the skeleton of our infrastructure, and we rely on its strength, longevity and durability every day. Leeco Steel supplies bulk quantities of many grades of structural steel plate to companies across the country and around the globe. Browse and receive a quote on our structural steel plate offerings, or contact a Leeco expert today to place an order.